Product Description
Cast Iron Reducer Zy Series Helical Cylindrical Gearbox (ZSY)
ZSY series Hardened cylinder gear reducer is in accordance with the the PRC Professional Standards
(JB/T8853-1 999) production, the main products is ZDY (single-stage),
ZY (three) three series for metallurgy , mining, transportation, cement, construction, chemical, textile, light industry, energy and other sectors of mechanical transmission.
ZY series hardened cylindrical gear reducer
Speed reducer shaft speed n1, ≤ 1 5
ZY series hardened cylindrical gear reducer Technical data:
Gearing Arrangement: Bevel / Miter
Output Torque: 450~130000N.m
Rated Power: 5~6666KW
Input Speed: 750~1500r/min
Output Speed: 134~1200r/min
Product pictures:
Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.
Customer visiting:
FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you have any demand for our products please feel free to contact me. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery, Industry |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Parallel |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Distinguishing Miter Gearboxes from Other Types of Gear Systems
Miter gearboxes possess distinct characteristics that set them apart from other types of gear systems, making them suitable for specific applications:
1. Angular Motion Transmission: Miter gearboxes excel at transmitting motion at a precise angle, typically 90 degrees, between intersecting shafts. This is achieved through the use of bevel gears with matching angles on their teeth.
2. Compact and Space-Saving Design: Miter gearboxes have a compact form factor, making them ideal for applications with limited space. Their right-angle configuration allows them to efficiently change the direction of motion without requiring additional components.
3. High Efficiency: Due to their precision machining and careful design, miter gearboxes offer high efficiency in transmitting power between intersecting shafts. They minimize backlash and friction, resulting in smooth and efficient motion transfer.
4. Wide Range of Applications: Miter gearboxes find use in various industries, including automotive, robotics, machinery, and more. Their ability to redirect motion and transmit power at right angles makes them versatile for different mechanical systems.
5. Backlash Minimization: Miter gearboxes are designed to minimize backlash through precise tooth profile shaping, gear alignment, and high-quality bearings. This ensures accurate and reliable motion without unwanted play.
6. Specialized Applications: While other gear systems like helical or spur gears offer advantages in certain scenarios, miter gearboxes excel in applications requiring angular transmission, compactness, and efficient power transfer at right angles.
Overall, miter gearboxes stand out for their unique ability to transmit motion at a specific angle and their compact, efficient, and versatile design, making them a valuable choice for a range of mechanical applications.
Limitations of Torque and Speed in Miter Gearboxes
Miter gearboxes, like any mechanical component, have certain limitations when it comes to handling torque and speed. These limitations are influenced by factors such as design, materials, and manufacturing processes:
- Torque Capacity: The maximum torque that a miter gearbox can handle is determined by the size and strength of the gears, shafts, and housing. Exceeding the rated torque can lead to gear tooth wear, tooth breakage, and even gearbox failure.
- Speed Limitations: The rotational speed of a miter gearbox is limited by factors like the diameter of the gears and the quality of the gear teeth. High speeds can generate heat and cause excessive wear, reducing the lifespan of the gearbox.
- Heat Generation: Excessive torque or speed can lead to increased heat generation due to friction and load. Elevated temperatures can affect the lubrication, material strength, and overall performance of the gearbox.
- Lubrication: Inadequate or improper lubrication can limit the torque and speed capabilities of a miter gearbox. Lubrication helps reduce friction and dissipate heat, enabling the gearbox to handle higher loads and speeds.
- Material Strength: The choice of materials used in the gearbox’s construction influences its torque and speed limitations. High-quality materials with appropriate hardness and tensile strength are essential for withstanding heavy loads and high speeds.
It’s important to carefully consider the specific torque and speed requirements of an application when selecting a miter gearbox. Exceeding the gearbox’s rated limits can result in decreased performance, increased wear and tear, and potential system failures.
Transmission of Motion in Miter Gearboxes
Miter gearboxes transmit motion at an angle between intersecting shafts through the use of bevel gears with perpendicular axes. These bevel gears have teeth that are cut at a 45-degree angle to the gear’s face and mesh with each other. When one bevel gear is rotated, its teeth engage with the teeth of the other bevel gear, resulting in torque transfer and motion redirection at a 90-degree angle.
As the input shaft turns the first bevel gear, its teeth push against the teeth of the second bevel gear. This interaction causes the second bevel gear to rotate around its perpendicular axis, transferring motion to the output shaft. The gear ratio and the number of teeth on each gear determine the speed and torque characteristics of the transmitted motion.
Due to their ability to redirect motion while maintaining efficient power transmission, miter gearboxes are commonly used in applications where a change in direction is necessary, such as in steering systems, printing machinery, and other mechanical systems requiring precise angular alignment.
editor by CX 2024-04-13