China best China Manufacturer of CZPT Series Hard Tooth Flank Gear Box for Single Extruder car gearbox

Product Description

China Manufacturer of CHINAMFG Series Hard Tooth Flank Gear Box for Extruder

Description:
ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050. 1-1999,all CHINAMFG gearboxes are designed accordingly.

 

Features:

1, The gear is made of high-strength low-carbon alloy steel by carburizing and quenching. The hardness of the tooth surface is up to HRC58-62. The gears are ground grinding technology with high precision and good contact.

2, High transmission efficiency: CHINAMFG is greater than 96.5%, double level is greater than 93%, third level is greater than 90%.

3, Smooth operation and low noise.

4, Small size, light weight, long service life and high carrying capacity.

5, Easy to disassemble and easy to install. 
 

Parameters:

Type

Spec

Input Power(kw)

N( enter)

N(output)

Output Torque

Permitted axial thrust of output shaft(KN)

Screw Diameter

Length-diameter ratio

(N·m)

ZLYJ gearbox

112-8

5.5

800

100

525

35

Ø35

25:01:00

133-8

8

800

100

764

39

Ø50

25:01:00

146-10

11

1000

100

1050

54

Ø55

25:01:00

173-10

18.5

900

90

1962

110

Ø65

25:01:00

200-12.5

30

1000

80

3581

155

Ø75

25:01:00

225-12.5

45

1000

80

5371

180

Ø90

25:01:00

250-16

55

1120

70

7503

192

Ø105

25:01:00

280-16

75

960

60

7643

258

Ø110

25:01:00

315-16

85

960

60

13528

287

Ø120

25:01:00

330-16

110

960

60

17507

360

Ø135

25:01:00

375-16

132

960

60

21008

390

Ø150

25:01:00

395-16

185

960

60

29442

400

Ø160

25:01:00

420-16

160

960

60

31831

430

Ø160

25:01:00

420-16

220

960

60

31831

430

Ø170

25:01:00

450-20

213

1000

60

40640

500

Ø160/Ø170

25:01:00

560-17

540

1000

50

84034

700

Ø200

25:01:00

630-10

540

1000

50

15712

770

Ø250

25:01:00

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

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Application: Industry
Function: Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

|

Customized Request

miter gearbox

Distinguishing Miter Gearboxes from Other Types of Gear Systems

Miter gearboxes possess distinct characteristics that set them apart from other types of gear systems, making them suitable for specific applications:

1. Angular Motion Transmission: Miter gearboxes excel at transmitting motion at a precise angle, typically 90 degrees, between intersecting shafts. This is achieved through the use of bevel gears with matching angles on their teeth.

2. Compact and Space-Saving Design: Miter gearboxes have a compact form factor, making them ideal for applications with limited space. Their right-angle configuration allows them to efficiently change the direction of motion without requiring additional components.

3. High Efficiency: Due to their precision machining and careful design, miter gearboxes offer high efficiency in transmitting power between intersecting shafts. They minimize backlash and friction, resulting in smooth and efficient motion transfer.

4. Wide Range of Applications: Miter gearboxes find use in various industries, including automotive, robotics, machinery, and more. Their ability to redirect motion and transmit power at right angles makes them versatile for different mechanical systems.

5. Backlash Minimization: Miter gearboxes are designed to minimize backlash through precise tooth profile shaping, gear alignment, and high-quality bearings. This ensures accurate and reliable motion without unwanted play.

6. Specialized Applications: While other gear systems like helical or spur gears offer advantages in certain scenarios, miter gearboxes excel in applications requiring angular transmission, compactness, and efficient power transfer at right angles.

Overall, miter gearboxes stand out for their unique ability to transmit motion at a specific angle and their compact, efficient, and versatile design, making them a valuable choice for a range of mechanical applications.

miter gearbox

Limitations of Torque and Speed in Miter Gearboxes

Miter gearboxes, like any mechanical component, have certain limitations when it comes to handling torque and speed. These limitations are influenced by factors such as design, materials, and manufacturing processes:

  • Torque Capacity: The maximum torque that a miter gearbox can handle is determined by the size and strength of the gears, shafts, and housing. Exceeding the rated torque can lead to gear tooth wear, tooth breakage, and even gearbox failure.
  • Speed Limitations: The rotational speed of a miter gearbox is limited by factors like the diameter of the gears and the quality of the gear teeth. High speeds can generate heat and cause excessive wear, reducing the lifespan of the gearbox.
  • Heat Generation: Excessive torque or speed can lead to increased heat generation due to friction and load. Elevated temperatures can affect the lubrication, material strength, and overall performance of the gearbox.
  • Lubrication: Inadequate or improper lubrication can limit the torque and speed capabilities of a miter gearbox. Lubrication helps reduce friction and dissipate heat, enabling the gearbox to handle higher loads and speeds.
  • Material Strength: The choice of materials used in the gearbox’s construction influences its torque and speed limitations. High-quality materials with appropriate hardness and tensile strength are essential for withstanding heavy loads and high speeds.

It’s important to carefully consider the specific torque and speed requirements of an application when selecting a miter gearbox. Exceeding the gearbox’s rated limits can result in decreased performance, increased wear and tear, and potential system failures.

miter gearbox

Transmission of Motion in Miter Gearboxes

Miter gearboxes transmit motion at an angle between intersecting shafts through the use of bevel gears with perpendicular axes. These bevel gears have teeth that are cut at a 45-degree angle to the gear’s face and mesh with each other. When one bevel gear is rotated, its teeth engage with the teeth of the other bevel gear, resulting in torque transfer and motion redirection at a 90-degree angle.

As the input shaft turns the first bevel gear, its teeth push against the teeth of the second bevel gear. This interaction causes the second bevel gear to rotate around its perpendicular axis, transferring motion to the output shaft. The gear ratio and the number of teeth on each gear determine the speed and torque characteristics of the transmitted motion.

Due to their ability to redirect motion while maintaining efficient power transmission, miter gearboxes are commonly used in applications where a change in direction is necessary, such as in steering systems, printing machinery, and other mechanical systems requiring precise angular alignment.

China best China Manufacturer of CZPT Series Hard Tooth Flank Gear Box for Single Extruder   car gearbox	China best China Manufacturer of CZPT Series Hard Tooth Flank Gear Box for Single Extruder   car gearbox
editor by CX 2024-04-15